Diesel Exhaust Fluid (DEF) plays a vital role in reducing harmful emissions from diesel engines. It is an aqueous solution of 32.5% high-purity urea and 67.5% deionized water. DEF is used in vehicles equipped with Selective Catalytic Reduction (SCR) systems to meet stringent emission regulations. As its importance grows, businesses and individuals are exploring whether to buy DEF or produce it on-site.
Purchasing DEF from external suppliers might seem like a convenient option, but it comes with several hidden and recurring costs. Here are the main reasons why buying DEF is more expensive than producing it on-site:
- Markup Costs: Suppliers typically add a markup to cover production, transportation, and storage expenses, significantly increasing the per-liter cost for end users.
- Transport and Storage: DEF is sensitive to contamination and requires proper storage conditions, such as temperature-controlled environments. Transportation fees further add to the overall cost.
- Volume Requirements: Businesses with high DEF consumption, such as transport fleet owners or mining operators, often find it challenging to manage bulk purchases due to the upfront investment and logistics involved.
- Dependency on Suppliers: Fluctuations in market demand or supply chain disruptions can lead to unpredictable price hikes, making businesses reliant on external suppliers.
Producing DEF On-Site: A Cost-Effective Solution
Setting up an on-site DEF production facility can be a game-changer for businesses. Here’s how it provides a cost advantage:
- Significant Cost Savings: Producing DEF on-site eliminates supplier markups, transportation fees, and other intermediaries, reducing costs by up to 40%.
- Customization: You can produce the required quantity of DEF based on your specific needs, minimizing wastage and storage concerns.
- Operational Efficiency: Modern DEF-making machines are designed for 24/7 operation, ensuring uninterrupted supply for large-scale operations.
- Quality Assurance: By controlling the production process, you can maintain strict quality standards, avoiding the risk of contamination that might occur during external transportation or storage.
Steps to Get Started
- Choose EraBlue Technology: The first step to producing DEF on-site is selecting the right partner. EraBlue Technology offers state-of-the-art DEF-making machines designed to meet varying production needs, whether you require 8,000 liters, 100,000 liters, or 200,000 liters in 10-hour cycles. Their machines are highly efficient, reliable, and tailored for 24/7 operation.
- Purchase the Right Equipment: EraBlue Technology provides a range of DEF-making machines to suit your specific requirements. With their advanced technology, you can ensure optimal performance, minimal maintenance, and consistent production quality.
- On-Site Installation and Support: EraBlue Technology’s team of experts ensures seamless installation of your DEF production unit. They provide comprehensive training and support to help you get started and maintain operations smoothly.
- Compliance and Standards: EraBlue Technology’s DEF-making machines are designed to produce DEF that complies with ISO 22241 standards, guaranteeing compatibility with SCR systems and adherence to global quality benchmarks.
Conclusion
While buying DEF may seem convenient initially, the long-term benefits of producing it on-site far outweigh the costs and limitations associated with purchasing. On-site production empowers businesses to save money, maintain quality control, and ensure a steady supply without relying on external suppliers.
Choosing EraBlue Technology’s DEF-making machines ensures you have a reliable, cost-effective, and high-quality solution for your DEF needs. Contact EraBlue Technology today to transform your DEF supply strategy and achieve operational excellence.